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Battery Evaluation and Degradation Explained

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TECHNOLOGY EXPLAINER

Battery Evaluation and Degradation
— how and under what conditions the single number "cycle life" was measured

A battery's life cannot be summed up in one datasheet number. With the same commercial cell, simply changing temperature, depth of discharge and discharge rate within the manufacturer's allowed range changed the number of cycles to 80% capacity by thousands of cycles. This article sets out, from primary sources, how to read the evaluation metrics, the degradation mechanisms (SEI growth, lithium plating, particle cracking, transition-metal dissolution), the pitfalls of evaluation, and ways to read internal degradation without destroying the cell (dQ/dV and others).

Built from peer-reviewed papers (J. Electrochem. Soc., Phys. Chem. Chem. Phys., J. Power Sources, Front. Energy Res.), a US Department of Energy / Idaho National Laboratory test manual, and IEC standard pages / Checked 10 October 2026

Cells undergo repeated charge–discharge cycling in temperature-controlled chambers
Fig. 1 Conceptual image generated with ImageGen. Cells undergo repeated charge–discharge cycling in temperature-controlled chambers. The image is not a measured lifetime result. Not actual facilities, products or measured results.
In this article
  1. What battery evaluation is (the short version)
  2. Reading the metrics correctly — capacity, energy, power, internal resistance, life, C-rate, depth of discharge, end point
  3. Degradation mechanisms — SEI growth, lithium plating, particle cracking, transition-metal dissolution
  4. Degradation modes — reading by "what was lost"
  5. Pitfalls of evaluation — temperature, rate, depth of discharge and pressure change the result
  6. Our calculation: compare by cycles or by energy throughput?
  7. Reading the inside without destroying the cell — periodic capacity and resistance checks, dQ/dV
  8. Test standards and procedures
  9. Limits, and what could not be confirmed
  10. How to read evaluations and standards
  11. Glossary
  12. References (primary sources)
  13. Claim-to-source audit
How claims are labelled in this article

Sourced = stated in published material (link given)
Our calculation = a figure this article derived, with the assumptions spelled out
Not yet confirmed = a plan or schedule whose record has not been confirmed
Materials-design interpretations are marked separately as Commentary. Inference is shown in bold.

How to read the numbers in this article

The life and degradation figures here are laboratory results for particular commercial cells tested under particular conditions. They do not describe the life of production cells in general and are not predictions for real equipment. Please do not read laboratory coin-cell or champion data as the performance of production cells. This article does not rank products or companies.

1. What battery evaluation is (the short version)

  • Evaluation is a measurement made under conditions: capacity and life become numbers only once temperature, current, voltage range and rest time are fixed. A number without its conditions cannot be compared
  • Life is not one thing: there is the life that shrinks with repeated charge and discharge (cycle life) and the life that shrinks even when the cell is left unused (calendar life). Both change with how the end point is defined (at what percentage of capacity life is considered over)
  • Read degradation by "what was lost": there are many causes of capacity loss, but sorting them into "degradation modes" — was lithium lost, was active material lost, or did resistance rise? — ties them to non-destructive measurementsSourced [Sources 4, 5]
The single most important line

"Cycle life of N cycles" means something only when its conditions are stated. Preger et al. report that even when operated within the manufacturer's specifications, the conditions had a profound effect on degradation, and the time and cycle count to reach 80% capacity varied by thousands of hours and thousands of cycles within each chemistrySourced [Source 1].

2. Reading the metrics correctly — capacity, energy, power, internal resistance, life, C-rate, depth of discharge, end point

Definitions differ slightly between procedures. Here we follow the definitions in the US Department of Energy's Idaho National Laboratory (INL) Battery Test Manual for Electric Vehicles (Revision 3, June 2015) and add what the IEC standard pages stateSourced [Sources 6, 7, 8].

MetricMeaningReading note
Capacity (Ah)Charge that can be taken out in a discharge. The INL manual's "rated capacity" is the usable capacity over the full electrochemical range between the upper and lower voltage limits at a C/3 current; it is provided by the manufacturer or set at beginning of life and then held fixed during life testingThe value changes with the current at which rated capacity is measured. C/3 is INL's convention; other procedures may differ
Energy (Wh)Capacity multiplied by voltage. The INL manual's "available energy" is the value at a C/3 dischargeAlways check whether it is material, cell or pack (what the denominator is)
Power (W)Electric power available over a given time. The INL manual uses the HPPC test (Hybrid Pulse Power Characterization) to follow pulse power and energy capability with agingPower changes with temperature, state of charge and pulse length
Internal resistanceResistance obtained from the voltage drop under current. Pulse resistance is obtained from the pulse response in the HPPC testThe value changes with pulse length (seconds or tens of seconds), temperature and state of charge
Cycle lifeNumber of charge–discharge repeats until the end point. Preger et al. used equivalent full cycles (EFC) = cumulative discharge capacity ÷ nominal capacityWith a different depth of discharge or current, one cycle means something different. EFC can hide differences when cells of different capacity or energy are compared
Calendar lifeDegradation that proceeds even when the cell is not used. The SEI starts to grow as soon as the anode is lithiated and exposed to electrolyte, and grows even when the cell is unused; heat speeds it upThe storage temperature and state of charge must be stated
C-rateCurrent divided by a reference capacity (1C is the current that would use up that capacity in one hour)The current changes with which capacity is the reference (nominal or measured). Preger et al. used nominal capacity
Depth of discharge (DOD) / state of charge (SOC)In the INL manual, DOD is the share of capacity removed by discharge relative to full charge. SOC is an estimate of charge capability relative to rated capacity, typically reached by obtaining specified voltagesPreger et al.'s SOC windows were set by voltages taken from the fresh cells' discharge curves and not adjusted as the cells aged
End point of capacity retentionThe capacity fraction at which life is considered over. 80% is often used as a reference in specification sheetsThe INL manual defines end of life (EOL) as the point at which the device can no longer meet the targets, not a simple value such as 80% capacity. It depends on the application

All Sourced (INL manual [Source 6], Preger et al. [Source 1], Edge et al. [Source 2]). The general meanings of C-rate and internal resistance are this article's commentary.

IEC 62660-1:2018 is a standard for performance and life testing of lithium-ion cells used for propulsion of electric vehicles (BEV and HEV), giving test procedures for capacity, power density, energy density, storage life and cycle life (Edition 2.0, published 12 December 2018)Sourced [Source 7]. IEC 62620:2014+AMD1:2023 specifies marking, tests and requirements for lithium secondary cells and batteries for industrial applications, including stationary ones; where a standard for a special application such as the IEC 62660 series for road vehicles conflicts, that one takes precedence (Edition 1.1, published 12 May 2023)Sourced [Source 8]. Both texts are paid, so this article keeps to their stated scope.

Capacity fade is not always a straight line (concept) The vertical axis is the share of initial capacity. The curve and numbers are illustrative, not data from any real cell. 100% 80% 60% One end-point example: 80% (definitions differ by use and standard) Cycles (or elapsed time) Phase 1: early drop Lithium consumed forming the SEI Phase 2: near-linear Side reactions keep using up lithium Phase 3: rapid fade (the knee) Resistance growth, lithium plating, etc. Some pathways are electrochemically hidden Knee * Phases: models cited by Preger et al. [Source 1]; knee: review by Attia et al. [Source 3]. * 80% is only one example of an end point; standards and programs define it differently (Section 2).
Fig. 2 Conceptual diagram (vector drawing). The curve and numbers are illustrative and are not data from any real cell. The three-phase sorting follows the degradation models cited by Preger et al. [Source 1], and the knee follows the review by Attia et al. [Source 3]. 80% is only one example of an end point.

In the commercial 18650 cells of Preger et al., capacity fell roughly linearly whatever the conditions, a little faster at the start and at the end of cycling. They say this matches a three-phase degradation modelSourced [Source 1].

  • Phase 1: lithium is consumed forming the SEI, and capacity drops suddenly
  • Phase 2: lithium keeps being lost in side reactions and capacity falls nearly linearly
  • Phase 3: rapid capacity fade as the cell fails, often attributed to an impedance increase

Attia et al. call the sharp bend of phase 3 the "knee" and review it. They list six pathways to a knee: lithium plating, electrode saturation, resistance growth, electrolyte and additive depletion, percolation-limited connectivity, and mechanical deformation. The important point is that some pathways cannot be detected electrochemicallySourced [Source 3].

3. Degradation mechanisms — SEI growth, lithium plating, particle cracking, transition-metal dissolution

The review by Edge et al. (Phys. Chem. Chem. Phys. 2021, open access) sets out the degradation mechanisms regarded as most important in normal operationSourced [Source 2].

MechanismWhat happens (as described in the review)What speeds it up
SEI growthThe SEI forms on the first charge, costing about 10% of capacity. It then keeps thickening, through solvent diffusing through it, new surfaces exposed by cracking, plated lithium, and transition metals dissolved from the cathode. The growth rate roughly follows the square root of time. It traps lithium (capacity loss), impedes ion transport (resistance rise) and consumes electrolyte solventHeat (faster diffusion) and high current (cracking, new surfaces). It proceeds even when unused if the anode is lithiated and in contact with electrolyte
Lithium platingMetallic lithium deposits on the anode surface instead of intercalating into graphite. There is thermodynamic plating (the anode is full) and kinetic plating (fast charging). Plated lithium reacts with electrolyte to add SEI, and can become electrically isolated as "dead lithium". It can grow as dendrites that puncture the separator and cause an internal shortLow temperature (even moderate charge rates below freezing), high state of charge, high current, and insufficient anode mass or area. Giving the anode 10–20% spare capacity and an edge overhang is standard practice
Particle crackingStress from large volume change of active material cracks particles in both electrodes. Cracks expose new surface, so the SEI re-forms, and electrical contact between particles is lost. Calendering can crack particles even before useLarge-volume-change materials (the review's table: graphite about 12%, silicon about 320%, LTO about 1%), high current, deep discharge, large particles
Cathode structural change and transition-metal dissolutionIn layered oxides such as NMC, the delithiated layered structure turns into disordered spinel and rock-salt phases and releases oxygen. Ni2+/Li+ site exchange (disordering) slows lithium diffusion. Moisture in the electrolyte generates HF, and the acid dissolves transition metals from the cathode. Dissolved metal promotes SEI growth on the anodeHigh state of charge (deep delithiation), heat, moisture

All Sourced (Edge et al. [Source 2]). The review does not cover salt precipitation, current-collector corrosion, binder decomposition, separator pore blockage or electrode–collector delamination.

A materials engineer's view (1): the entrance to degradation is the interface, and moisture

Of the four mechanisms in the table, SEI growth, lithium plating and transition-metal dissolution all happen at the electrode–electrolyte interface, and they speed one another up: dissolved transition metal promotes SEI growth, plated lithium adds SEI, and cracked particles create new interface.

To a materials engineer it matters that moisture in the electrolyte and LiPF6 produce the HF that is the source of the acid attacking the cathode (the review's reactions: LiPF6 → LiF + PF5; PF5 + H2O → POF3 + 2HF)Sourced [Source 2]. Electrode drying, the hygroscopicity of materials and electrolyte additives bear directly on life.

Lithium plating is something anode design is meant to prevent (capacity margin against the cathode, edge overhang), but the review says these measures are not enough to stop plating during fast charging or below freezing. Plating also bears on safety: that it can lower the onset temperature of thermal runaway is covered in our explainer on thermal runaway and battery safety. The SEI itself, dendrites and cracking of silicon anodes are covered in our explainers on SEI, dendrites, and silicon anodes and nanostructured electrodes.

4. Degradation modes — reading by "what was lost"

Degradation mechanisms are many and entangled. "Degradation modes" sort them not by root cause but by their effect on the electrode voltage response. Birkl et al. grouped them into the three below, and showed their effect on voltage experimentally in coin cells in which known amounts of lithium and active material had been removedSourced [Source 4].

  • LLI (loss of lithium inventory): usable lithium decreases
  • LAM (loss of active material): active material of the positive or negative electrode decreases (LAMPE, LAMNE)
  • Kinetic limitation: a rise in resistance or a slowing of reaction rate
Degradation mechanisms and the "degradation modes" seen from outside (our own sorting) Mechanism Degradation mode (how it appears) Main consequence What speeds it up SEI growth Loss of lithium inventory (LLI) Capacity fade and resistance rise; roughly follows the square root of time Faster when hot and at high state of charge Lithium plating LLI (the irreversible part) Capacity fade; sometimes an internal short More likely when cold or at high charge current Particle cracking Loss of active material (LAM) Lost contact; new surface forms SEI Large-volume-change materials, high rates Metal dissolution / structural change Cathode LAM, LLI, resistance Dissolved metal speeds SEI growth on the anode Accelerated by high voltage, heat and moisture (HF) * Mechanisms: Edge et al. [Source 2]; modes: Birkl et al. [Source 4], Dubarry and Anseán [Source 5]. * One mechanism can show up in several modes, and mechanisms can speed each other up. The table is simplified.
Fig. 3 Conceptual diagram (vector drawing). Mechanisms follow the review by Edge et al. [Source 2]; the modes follow Birkl et al. [Source 4] and Dubarry and Anséan [Source 5]. Matching mechanisms to modes is this article's own sorting and is simplified.

Dubarry and Anséan (Front. Energy Res. 2022, open access) explain that early capacity loss in graphite-based cells is usually dominated by LLI, and that loss of active material (LAM) is a "hidden degradation mode" that barely shows up in capacity while an electrode still has margin. Active material can be lost without any capacity loss as long as that electrode is not the one limiting capacitySourced [Source 5]. It is an important reminder that capacity loss and degradation are different things: a cell may still hold 80% of its capacity while degradation is progressing inside.

Left: initial state
Fig. 4 Conceptual image generated with ImageGen. Left: initial state. Center: loss of mobile lithium. Right: loss of usable active material. Similar apparent capacity loss can have different causes. Shapes, colors and dimensions are illustrative. Consult the original schematic below for exact values and annotations.
View the original SVG schematic and exact annotations
Loss of lithium versus loss of active material (concept, fully charged) Fresh Cathode Anode Lithium loss (LLI) Cathode Anode Cathode material loss (LAM) Cathode Anode Margin on both sides Less lithium; the usual main cause of fade Smaller tank; hidden until limiting * Blue is lithium. This simplifies the "clepsydra" (two-vessel) analogy explained by Dubarry and Anseán [Source 5]. * Sizes and amounts are illustrative, not values of any real cell. * In graphite-based cells, early capacity loss is usually dominated by loss of lithium inventory [Source 5].
Fig. 4 Conceptual diagram (vector drawing). A simplification, by this article, of the "clepsydra" analogy of Dubarry and Anséan [Source 5]. Sizes and amounts are illustrative and are not values of any real cell.
A materials engineer's view (2): "capacity fell" and "active material fell" are not the same

The anode is built with margin over the cathode to prevent lithium plating (the review gives 10–20% as standard) [Source 2]. In addition, forming the SEI consumes lithium at the first cycle, so the cathode cannot be fully re-lithiated. Both electrodes thus have an "unused part", and a loss of active material does not show in capacity as long as that part is spare [Source 5].

For a materials engineer this means that even if particles are isolated by cracking or coating loss, an initial capacity test will not notice. Conversely, even when capacity fade reads as "lithium loss", whether the cause is SEI or plating cannot be separated without other information (temperature history, charge rate, the shape of dQ/dV). Evaluation has to be read from a combination of measurements, not from the single number of capacity (Commentary).

5. Pitfalls of evaluation — temperature, rate, depth of discharge and pressure change the result

In degradation tests, changing one condition can reorder the results. The table collects the main examples that could be confirmed in primary sources.

ConditionHow the result changesSource
TemperatureIn the 15–35 °C range, the capacity fade rate of LFP cells rose with temperature while that of NMC cells fell, which points to different dominant mechanisms. Preger et al. stress the value of testing several temperatures within the normal operating range, not only extremes[1]
Discharge rateDischarge rate was a statistically significant factor, but the direction of the dependence differs by chemistry. The NMC cells showed no systematic dependence in this test[1]
Depth of discharge (SOC window)NMC and NCA cells were more sensitive than LFP cells to cycling over the full range (0–100%)[1]
Pressure (pouch, prismatic)Both zero and too-high external pressure bring the knee (rapid fade) earlier; an intermediate value is best. For 37 Ah NMC/graphite pouch cells, cycle life was reported to rise from 500 cycles (no bracing) to 3,200 cycles (optimal spring compression). Uneven pressure also causes local lithium plating[3] (cited)
Cell-to-cell variationPreger et al. show that results vary even against earlier studies under the same conditions, and argue that degradation models should be reported with a standard deviation. At least two cells were tested for each condition[1]
Choice of metricBy cycle count (EFC) LFP is overwhelmingly long-lived, but the gap shrinks when compared by energy (Section 6). Round-trip efficiency also varied by up to about 10% with conditions and can fall by more than 5% with aging[1]
Reference conventionsC-rate was based on nominal capacity. SOC windows used voltages from the fresh cells' discharge curves and were not adjusted with aging. 100% DOD charging used CCCV (constant current, constant voltage) with the current tapered to 0.05 A[1]
How resistance is measuredInternal resistance depends strongly on the timescale of the measurement. DC pulses such as HPPC and electrochemical impedance spectroscopy (EIS) give matching resistance when their timescales match (results for 20 Ah LFP/graphite pouch cells)[9]

All Sourced (Preger et al. [1], Attia et al. [3], Barai et al. [9]). Preger et al. tested commercial 18650 cells and Barai et al. 20 Ah pouch cells; the results cannot be generalised to other cells.

Do not read "the best laboratory result" as general life

Harlow et al. ran long-term cycling at 20, 40 and 55 °C, storage and high-precision coulometry on NMC532/graphite pouch cells for up to three years, and concluded that "cells of this type should be able to power an electric vehicle for over 1.6 million kilometers and last at least two decades in grid energy storage". The authors themselves caution that format-dependent losses of other cell formats, such as cylindrical, may not be capturedSourced [Source 10]. This is an extrapolation, for one excellent cell chemistry under specific conditions. It cannot be used as a statement of the life of other cells or of real equipment (this article's caution).

A materials engineer's view (3): pressure is a question of electrode porosity

The effect of pressure is not merely mechanical. Attia et al. describe rate-dependent lithium plating as starting once the anode porosity falls below a critical value (a threshold pathway). Too much pressure reduces local porosity and narrows the ion pathways, which provokes plating. Too little pressure worsens particle contact and conductionSourced [Source 3]. Electrode thickness, porosity and binder content should be evaluated together with the clamping pressure as one design, and a life obtained under the pressure of a coin cell or laboratory fixture does not necessarily apply to the pressure conditions of a pouch cell or module (Commentary).

6. Our calculation: compare by cycles or by energy throughput?

Our calculation

Take the range of equivalent full cycles (EFC) to 80% capacity from Preger et al. and convert it to cumulative discharge energy by multiplying by nominal energyOur calculation.

  • Nominal energy (nominal capacity × nominal voltage): LFP 1.1 Ah × 3.3 V = 3.63 Wh; NCA 3.2 Ah × 3.6 V = 11.52 Wh; NMC 3 Ah × 3.6 V = 10.8 Wh (values from the paper's Table I)
  • EFC ranges (paper): LFP 2,500–9,000; NCA 250–1,500; NMC 200–2,500
  • Conversion: LFP from 2,500 × 3.63 = about 9.1 kWh to 9,000 × 3.63 = about 32.7 kWh. NCA from 250 × 11.52 = about 2.9 kWh to 1,500 × 11.52 = about 17.3 kWh. NMC from 200 × 10.8 = about 2.2 kWh to 2,500 × 10.8 = about 27.0 kWh
  • How the ratio changes: comparing the lower ends of the ranges, the LFP-to-NCA ratio is 2,500 ÷ 250 = 10 times in EFC but 9.1 ÷ 2.9 = about 3.2 times in energy. For the upper ends it is 9,000 ÷ 1,500 = 6 times in EFC and 32.7 ÷ 17.3 = about 1.9 times in energy

Assumptions and limits: this is a rough estimate that uses the same nominal energy for every cycle; the actual cumulative discharge energy (Preger et al. summed the energy of each discharge) differs. The ranges also span different temperatures, depths of discharge and discharge rates, and the LFP upper end includes extrapolation for cells that had not reached 80%. It is not a like-for-like comparison. Even so, it is clear that what you count changes the size of the gap several-fold, and the paper itself says the LFP advantage narrows when judged by energy [Source 1].

What you count changes how the comparison looks Commercial 18650 cells to 80% capacity (ranges in Preger et al.). Right: our calculation using nominal energy. Equivalent full cycles (EFC) Cumulative discharge energy (kWh, our calculation) LFP 2500–9000 NCA 250–1500 NMC 200–2500 0 9000 LFP 9.1–32.7 NCA 2.9–17.3 NMC 2.2–27 0 35 * The upper end for LFP includes extrapolation from the present linear fade for cells that had not reached 80% (as stated in the paper). * Energy is approximated as nominal capacity x nominal voltage (LFP 1.1 Ah x 3.3 V, NCA 3.2 Ah x 3.6 V, NMC 3 Ah x 3.6 V). * Each range spans different temperatures, depths of discharge and rates; it is not the spread of one cell.
Fig. 5 Graph including our calculation (vector drawing). The left panel shows the ranges of results in Preger et al. [Source 1]; the right panel is our calculation (a rough estimate using nominal energy). The ranges span differing conditions; they are neither the spread of life of any particular cell nor a ranking of products.
Our calculation (another): how does degradation that follows the square root of time look?

Use the review's statement that SEI growth is roughly proportional to the square root of time [Source 2]Our calculation. If the capacity lost to this mechanism alone were 2% in the first year (an illustrative value), then after 4 years it would be 2% × √4 = 4%, after 9 years 2% × √9 = 6%, and after 25 years 2% × √25 = 10%.

Assumptions and limits: this is a strong simplification in which only the SEI sets capacity and temperature and state of charge stay constant. In reality a knee (Section 2), lithium plating and temperature changes are added, so this extrapolation cannot be used to predict life. The calculation only illustrates a caution: a mechanism that slows down with the square root of time makes extrapolation from a short test optimistic, and it fails if another mechanism appears later.

7. Reading the inside without destroying the cell — periodic capacity and resistance checks, dQ/dV

Taking a cell apart (destructive analysis) is accurate, but the cell is lost. Dubarry and Anséan place methods based on derivatives of the voltage response between simple capacity/resistance monitoring and full post-mortem investigation, with a good balance of accuracy and resourcesSourced [Source 5].

MethodWhat it revealsConditions and cautions
Reference performance test (RPT)Life testing is interrupted periodically and capacity and other quantities are measured under the same conditions and compared with the first measurement (RPT0) to give the degradation rate. This is the INL manual's approachRepeat with fixed measurement conditions (Commentary). The first measurement (RPT0) is the baseline
Pulse tests (HPPC etc.), electrochemical impedance spectroscopy (EIS)Internal resistance and its dependence on timescale. A resistance rise reduces power, and is also one pathway to a knee [3]Resistance values depend on the timescale of the measurement (Section 5). Be careful comparing numbers across methods
dQ/dV (incremental capacity analysis, ICA), dV/dQ (differential voltage analysis, DVA)From derivatives of the voltage curve, read the position, height and width of peaks corresponding to electrode phase changes. Degradation modes (LLI, LAM, kinetic limitation) can be quantified. ICA is also sensitive to resistance changesMost accurate with low-rate (C/10 or below, C/25 preferred) constant-current data. Voltage resolution of 1 mV or finer is preferred. Interpretation differs by chemistry, and carrying a method from one chemistry to another invites errors
Open-circuit voltage (OCV) fittingReproduce the OCV curve with the electrodes' own curves to estimate the amounts of lithium and active material lostBirkl et al. showed the effect of the modes experimentally with coin cells in which known amounts of lithium and active material had been removed

All Sourced (INL manual [6], Birkl et al. [4], Dubarry and Anséan [5], Barai et al. [9]).

Post-mortem analysis disassembles a used cell to inspect its electrodes
Fig. 6 Conceptual image generated with ImageGen. Post-mortem analysis disassembles a used cell to inspect its electrodes. It provides different information from non-destructive testing. Not actual facilities, products or measured results.

What to look for in dQ/dV

Dubarry and Anséan list cautions for using ICA in practiceSourced [Source 5].

  • Peaks correspond to phase changes: a solid-solution reaction changes voltage continuously and gives a broad peak; a phase-transformation reaction gives a voltage plateau and a sharp peak. Each electrode material has its own "fingerprint"
  • Either charge or discharge can be read: choose to suit the application. The low-voltage graphite peaks are more visible in charge and the high-voltage features in discharge
  • Lithium plating is easier to see in charge: it can appear as an extra peak about 80 mV above the last graphite peak (depending on rate and cathode). Plating that is not irreversible does not cost capacity; the irreversible part adds to LLI
  • Peak-area analysis is specific to LFP: it is not recommended for other chemistries
  • Data quality: low voltage resolution, noise and high current reduce accuracy. Check that filtering and smoothing have not distorted peak shapes
  • The authors warn that the ICA literature contains many errors (a "minefield"), partly because a valid analysis differs by chemistry
A materials engineer's view (4): peak movement translates into the language of materials

A dQ/dV peak is materials information: which electrode, which phase transition. Graphite, layered oxides (NMC and others) and LFP give peaks at different positions and shapes (LFP, which reacts by two-phase coexistence, gives sharp peaks). If a peak moves, it tells which electrode is changing and how; if a peak shrinks, it can be read as less material available to the reaction.

This presupposes a comparison with the fresh cell taken at low rate. At high current, thermodynamic and kinetic information mix and become hard to read. Doing the same analysis from battery-management-system operating data (high rate, dynamic current) needs a model [Source 5]. Diagnosis of degradation in real equipment cannot always take the laboratory method over as it is (Commentary).

8. Test standards and procedures

The procedures for evaluating performance and degradation are set in application-specific standards and manuals. The table lists those whose number, title and scope could be confirmed on an official pageSourced.

Standard / manualSubjectWhat could be confirmed
IEC 62660-1:2018Performance and life testing of lithium-ion cells for propulsion of electric vehicles (BEV, HEV)Test procedures for capacity, power density, energy density, storage life and cycle life. Edition 2.0, published 12 December 2018 [7]
IEC 62620:2014+AMD1:2023Marking, tests and requirements for industrial lithium secondary cells and batteries, including stationary useEdition 1.1, published 12 May 2023. Standards for special applications, such as IEC 62660 for road vehicles, take precedence [8]
INL/EXT-15-34184 Revision 3 (US Department of Energy)Battery test manual for electric vehiclesStatic capacity test, HPPC test, dynamic stress test for cycle life, calendar life test, reference performance test (RPT). June 2015 [6]

The texts of standards are paid, so this article keeps to their stated scope. The review by Barai et al. compared the measurement methods in international standards for high-power automotive and grid cells and notes that stakeholders have often devised their own procedures, which makes comparison difficult [Source 11].

9. Limits, and what could not be confirmed

(1) Standard texts

The texts of IEC 62660-1 and IEC 62620 were not checked. Test temperatures, currents, cycling procedures and end-point criteria are therefore not given.

(2) Life of real equipment and large cells

The numbers in Sections 5 and 6 are laboratory results for small commercial 18650 cells and pouch cells. They are not converted to the life of production cells, large cells or real equipment (packs and systems).

(3) Procedures for electrochemical impedance spectroscopy (EIS)

Standard EIS procedures and how to read equivalent circuits are not given, because primary material could not be confirmed. Only the finding of Barai et al. that resistance changes with the timescale of the measurement is shown.

(4) Other chemistries

Degradation of other chemistries such as sodium-ion, lithium–sulfur and all-solid-state batteries is not covered. Interface degradation in all-solid-state batteries is covered in our all-solid-state battery series.

(5) Differences between sources

The definition of the end point (80%, or the point at which targets can no longer be met) differs by source. This article shows both and does not unify them.

Summary of this article
  • "Life of N cycles" is a number with conditions. Even within the manufacturer's allowed range, differing conditions changed the life to 80% capacity by thousands of cyclesSourced
  • Degradation mechanisms are entangled. SEI growth follows roughly the square root of time; lithium plating occurs when cold and at high current; particle cracking comes from volume change; transition-metal dissolution proceeds through moisture-derived HFSourced
  • Reading by "what was lost" (LLI, LAM, resistance) links to non-destructive measurements. There is "hidden" degradation in which active material is lost without showing in capacitySourced
  • Pitfalls: the direction of the temperature effect is opposite for different chemistries, pressure has an optimum, resistance changes with the measurement timescale, and the choice of metric (cycles or energy) changes the size of the gap several-foldSourced / Our calculation
  • dQ/dV is used with low-rate constant-current data and with chemistry-specific reading. The literature is warned to contain many errorsSourced

10. How to read evaluations and standards

Before comparing which number is larger, align the basis of comparison in the following order. This is an editorial reading checklist, not a set of test conditions or acceptance limits prescribed by a standard.

1. What was measured?
capacity retention, internal resistance, calendar life and cycle life. Check the units and whether the result describes a material, component or complete system.
2. Under which conditions?
temperature, C-rate, depth of discharge, state of charge, rest time and end criterion. Treat results under different conditions as separate results before comparing them.
3. The comparison trap
Compare elapsed time and energy throughput, not cycle count alone.
4. What does the standard cover?
Check the identifier, title, edition and scope in the issuing body’s material. Distinguish test methods, safety, interoperability and management requirements. Naming a standard alone does not establish that a test, conformity assessment or certification has been completed.

Keep a comparison note containing the object, units, conditions, sample count and variation, comparator, standard edition and unresolved points. Do not invent numerical conditions or acceptance limits from a public abstract of a standard.

11. Glossary

C-rate
Current divided by a reference capacity. 1C is the current that uses up the reference capacity in one hour.
DOD / SOC
Depth of discharge / state of charge: the share of capacity used / the share of charge remaining.
EFC
Equivalent full cycles: cumulative discharge capacity divided by nominal capacity.
SOH
State of health: the condition of capacity or resistance relative to new.
EOL
End of life. Depending on the source, 80% capacity or the point at which targets can no longer be met.
RPT
Reference performance test: periodic measurement under the same conditions, interrupting life testing.
HPPC
Hybrid pulse power characterization: examines power and resistance with pulses.
EIS
Electrochemical impedance spectroscopy: separates resistance components by varying AC frequency.
LLI / LAM
Loss of lithium inventory / loss of active material. Two of the degradation modes.
ICA / DVA
Reading electrode reactions from derivatives of the voltage curve (dQ/dV, dV/dQ).
Knee
A point at which the trajectory of capacity or resistance suddenly bends.
Dead lithium
Metallic lithium that has become electrically isolated and unusable.

12. References (primary sources)

  1. Preger Y. et al. "Degradation of Commercial Lithium-Ion Cells as a Function of Chemistry and Cycling Conditions", J. Electrochem. Soc. 167, 120532 (2020), DOI 10.1149/1945-7111/abae37 (open access) — doi.org/10.1149/1945-7111/abae37
  2. Edge J. S. et al. "Lithium ion battery degradation: what you need to know", Phys. Chem. Chem. Phys. 23, 8200–8221 (2021), DOI 10.1039/D1CP00359C (open access) — doi.org/10.1039/d1cp00359c
  3. Attia P. M. et al. "Review—'Knees' in Lithium-Ion Battery Aging Trajectories", J. Electrochem. Soc. 169, 060517 (2022), DOI 10.1149/1945-7111/ac6d13 (open access) — doi.org/10.1149/1945-7111/ac6d13
  4. Birkl C. R. et al. "Degradation diagnostics for lithium ion cells", J. Power Sources 341, 373–386 (2017), DOI 10.1016/j.jpowsour.2016.12.011 — doi.org/10.1016/j.jpowsour.2016.12.011
  5. Dubarry M., Anséan D. "Best practices for incremental capacity analysis", Front. Energy Res. 10, 1023555 (2022), DOI 10.3389/fenrg.2022.1023555 (open access) — doi.org/10.3389/fenrg.2022.1023555
  6. Christophersen J. P. (Idaho National Laboratory) "Battery Test Manual for Electric Vehicles, Revision 3", INL/EXT-15-34184, June 2015 (US Department of Energy) — inldigitallibrary.inl.gov
  7. IEC "IEC 62660-1:2018" product page (IEC Webstore) — webstore.iec.ch/en/publication/28965
  8. IEC "IEC 62620:2014+AMD1:2023" product page (IEC Webstore) — webstore.iec.ch/en/publication/85493
  9. Barai A. et al. "A study of the influence of measurement timescale on internal resistance characterisation methodologies for lithium-ion cells", Sci. Rep. 8, 21 (2018), DOI 10.1038/s41598-017-18424-5 (open access) — nature.com/articles/s41598-017-18424-5
  10. Harlow J. E. et al. "A Wide Range of Testing Results on an Excellent Lithium-Ion Cell Chemistry to be used as Benchmarks for New Battery Technologies", J. Electrochem. Soc. 166, A3031–A3044 (2019), DOI 10.1149/2.0981913jes (open access) — doi.org/10.1149/2.0981913jes
  11. Barai A. et al. "A comparison of methodologies for the non-invasive characterisation of commercial Li-ion cells", Prog. Energy Combust. Sci. 72, 1–31 (2019), DOI 10.1016/j.pecs.2019.01.001 (open access) — doi.org/10.1016/j.pecs.2019.01.001

13. Claim-to-source audit

Claim in the textBasisClass
Test conditions of the commercial 18650 cells (LFP, NCA, NMC): 15, 25 and 35 °C, SOC windows, discharge 0.5–3C, charge 0.5C, at least two cells per condition; EFC to 80% capacity (LFP 2,500–9,000; NCA 250–1,500; NMC 200–2,500); that most LFP cells had not reached 80% so the figures are extrapolated; the three-phase degradation model; that 80% is often used as a reference in specification sheets; that the gap narrows when judged by energy; the range of round-trip efficiency; the dependence on temperature (LFP fade rises with temperature, NMC falls), depth of discharge and discharge rate; the definition of EFC; the reference conventions for C-rate and SOC; the table of specificationsPreger et al. (2020)
Reference 1 https://doi.org/10.1149/1945-7111/abae37
Sourced
The first-cycle SEI formation (about 10% capacity loss) and growth near the square root of time; the mechanism and drivers of lithium plating (below freezing, 10–20% anode margin) and dead lithium; cathode structural change, transition-metal dissolution and HF in NMC; particle cracking and volume change (graphite about 12%, silicon about 320%, LTO about 1%); the mutual acceleration of mechanismsReview by Edge et al. (2021)
Reference 2 https://doi.org/10.1039/d1cp00359c
Sourced
The definition of the knee and the six pathways (lithium plating, electrode saturation, resistance growth, electrolyte and additive depletion, percolation, mechanical deformation); that some cannot be detected electrochemically; the effect of pressure (zero or too-high pressure brings a knee, an optimum exists, 37 Ah NMC/graphite pouch from 500 to 3,200 cycles); that plating begins when anode porosity falls below a critical valueReview by Attia et al. (2022), including studies it cites
Reference 3 https://doi.org/10.1149/1945-7111/ac6d13
Sourced
Degradation modes (LLI, LAM, kinetic limitation) shown experimentally in coin cells with known amounts of lithium and active material removed; quantification by OCV fittingBirkl et al. (2017)
Reference 4 https://doi.org/10.1016/j.jpowsour.2016.12.011
Sourced
The position of ICA/DVA (between simple monitoring and post-mortem), low rate (C/10 or below, C/25 preferred), resolution of 1 mV or finer, the meaning of peaks (solid solution and phase transformation), the plating peak (about 80 mV above the last graphite peak), LFP peak-area analysis, hidden degradation modes, the warning that the literature contains many errorsDubarry and Anséan (2022)
Reference 5 https://doi.org/10.3389/fenrg.2022.1023555
Sourced
The INL manual's definitions (rated capacity at C/3, DOD, SOC, EOL as the point at which targets can no longer be met, RPT, HPPC) and its test structure (static capacity, HPPC, dynamic stress, calendar life)INL/EXT-15-34184 Revision 3 (June 2015)
Reference 6 https://inldigitallibrary.inl.gov/sites/STI/STI/6492291.pdf
Sourced
The scope of IEC 62660-1:2018 and its Edition 2.0 of 12 December 2018; the scope of IEC 62620:2014+AMD1:2023 and its Edition 1.1 of 12 May 2023; that IEC 62660 takes precedenceIEC Webstore
Reference 7 https://webstore.iec.ch/en/publication/28965
Reference 8 https://webstore.iec.ch/en/publication/85493
Sourced
That internal resistance depends strongly on the measurement timescale and that HPPC and EIS give matching resistance when timescales match (20 Ah LFP/graphite pouch cells); the review's remark that procedures are not unified across standardsBarai et al. (2018, 2019)
Reference 9 https://www.nature.com/articles/s41598-017-18424-5
Reference 11 https://doi.org/10.1016/j.pecs.2019.01.001
Sourced
The long-term tests on NMC532/graphite pouch cells (20, 40 and 55 °C, up to three years), the authors' conclusion (over 1.6 million km for an electric vehicle, at least two decades in grid storage), and their caution that losses specific to other formats may not be capturedAbstract of Harlow et al. (2019)
Reference 10 https://doi.org/10.1149/2.0981913jes
Sourced
Nominal energy (LFP 3.63 Wh, NCA 11.52 Wh, NMC 10.8 Wh); cumulative energy converted from the EFC ranges (LFP about 9.1–32.7 kWh, NCA about 2.9–17.3 kWh, NMC about 2.2–27.0 kWh); the lower-end ratio (10 times to about 3.2 times) and upper-end ratio (6 times to about 1.9 times). The square-root-law loss (an illustrative 2% in the first year gives 4% at 4 years, 6% at 9 years, 10% at 25 years)Our calculation. A rough estimate using nominal capacity × nominal voltage held constant over all cycles; the ranges span differing conditions and the LFP upper end includes extrapolation. The square-root example is a simplification with one mechanism and constant conditions and cannot be used to predict lifeOur calculation
The texts of IEC 62660-1 and 62620, standard EIS procedures and equivalent-circuit reading, conversion to the life of production cells, large cells or real equipment, and degradation of other chemistriesNot given, because they could not be confirmed in the primary sources accessible to this articleCommentary
The readings “the entrance to degradation is the interface and moisture”, “capacity fell and active material fell are not the same”, “pressure is a question of electrode porosity”, “peak movement translates into the language of materials”, and “diagnosis in real equipment cannot take the laboratory method over as it is”. The matching of mechanisms to modes (Fig. 3). The framing of “what you count”This article's own sorting and commentary based on the published material. Not a view stated by any company or bodyCommentary
That Figs. 2, 3, 4 and 5 are explanatory drawings, not real observations or data, and that Figs. 1 and 6 are AI-generated imagesNote from this articleCommentary

Last updated 10 October 2026. Sources are limited to primary material (peer-reviewed papers, a US Department of Energy test manual and standards-body pages). The texts of standards are paid and could not be checked. Because the article includes structural readings and materials-design interpretations, those are marked as Commentary and kept separate from sourced fact. The texts of IEC 62660-1 and 62620, standard EIS procedures, conversion to the life of production cells, large cells or real equipment, and degradation of other chemistries could not be confirmed and are not stated here. The life and degradation figures are laboratory results for particular commercial cells under particular conditions and cannot be generalised to other cells or to real equipment. All figures are explanatory concept graphics. Figs. 2, 3, 4 and 5 are vector drawings; Figs. 1 and 6 are AI-generated images, and none of them shows a real cross-section, micrograph or physical product.

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