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Industrial and Collaborative Robots Explained

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TECHNOLOGY EXPLAINER

Industrial and Collaborative Robots
— Four shapes, how to read catalogue numbers, how the meaning of “cobot” changed, and the IFR world statistics

Most of the robots that work in factories are “articulated” arms that resemble a human arm, but assembly and packaging use “SCARA” robots, fast box-packing uses “parallel (delta)” robots, and taking moulded parts out of machines uses “Cartesian” robots: the shape follows the job. And the phrase “collaborative robot” for robots that work near people has changed its meaning; the 2025 revision of the standard even stopped using it. This article assumes no robotics background. In order, it covers (1) what an industrial robot is, (2) the four shapes, (3) how to read catalogue numbers such as payload and repeatability, (4) how the word “cobot” has changed, (5) how collaborative safety is thought about, and (6) the world statistics that the International Federation of Robotics (IFR) published on 24 September 2026, with figures and small calculations. Performance values are given as the company’s stated value, and we do not rank different models.

Sources: IFR publications (World Robotics 2026 and others), ISO pages, A3 articles, papers (Colgate et al., Peshkin et al.), a patent, and maker product pages / Calculations are ours / Checked 25 October 2026

AI-generated concept. Industrial robots in a factory. A scene of articulated robots welding and re-gripping parts, with a fenced aisle. It is not a real product or facility.
Fig. 1. Concept illustration generated with ImageGen. AI-generated concept. Industrial robots in a factory. A scene of articulated robots welding and re-gripping parts, with a fenced aisle. It is not a real product or facility. Not an actual product, facility or measurement. Cutaways, colours and arrows explain the concept; proportions are illustrative.
Contents
  1. The short version / what to know first / where this sits in the series
  2. What an industrial robot is: the definition, and what is counted or not
  3. Four shapes: articulated, SCARA, parallel and Cartesian
  4. Reading catalogue numbers: payload, reach, repeatability and speed
  5. How the word “cobot” has changed
  6. How collaborative safety is thought about: it depends on the “application”, not the robot alone
  7. IFR World Robotics 2026: installations worldwide
  8. Limits, what could not be confirmed, and summary
  9. How to read the yardsticks and standards
  10. Glossary
  11. References (primary sources)
  12. Claim-to-source audit
How this article labels things

Sourced = stated in an official source (association, authority, standards body, paper or maker publication), with a link
Our calculation = a value this article computed from stated assumptions
Not yet confirmed = forecasts, plans, standards in development: anything not yet settled
Our readings of structure and of materials are labelled commentary. An Inference is shown in bold. Every analogy comes with its limit.

How to read the numbers in this article

Robot performance values (payload, reach, repeatability, speed, weight) are the company’s stated value, and the conditions (test standard, load, posture, temperature) are sometimes not given. Chapter 4 shows a case where two documents from the same maker give different values. We do not rank numbers from different makers or models. IFR’s unit counts are totals of figures reported by robot suppliers, published by the association itself (they are not estimates by a market research firm). Forecasts are marked Not yet confirmed. This field moves fast, so each status carries a check date (25 October 2026). This is a general explainer. It does not advise on buying a particular model or on judging safety.

1. The short version / what to know first / where this sits in the series

  • An industrial robot is defined as “an automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes,” and it comes in four main shapes (articulated, SCARA, parallel, Cartesian) Sourced[Ref. 5]. According to IFR, 603,307 units were installed worldwide in 2025 (+11% on the year), and the operational stock reached 5,079,078 units Sourced[Ref. 1].
  • The meaning of “collaborative robot (cobot)” has changed over time. In 1990s research it was “an intrinsically passive device that shares a load with a person” Sourced[Ref. 13]. Today it often means an arm whose force is limited, yet the 2025 edition of ISO 10218 uses “collaborative application” instead of “collaborative robot” Sourced[Ref. 11].
  • Catalogue numbers are read after checking the conditions. For the same maker’s UR20, repeatability is +/-0.01 mm on the product page and +/-0.1 mm in a two-page leaflet (stated as per ISO 9283) Sourced[Ref. 16, 17]. We do not judge which is right; we use it as an example of why a stated value without conditions should not be compared.
What to know before reading

You need no background. A robot is a combination of sensing, thinking (control and intelligence) and moving (actuators); an actuator is the robot’s muscle (motor plus reducer); and degrees of freedom (DOF) means the number of directions a joint set can move (the common view across this series). This article deals with the “moving” side: arm-type robots in factories.

Where this sits in the series

This article is an entrance that collects robot shapes, how to read the numbers, and the world statistics. For how to read standards, see the series article on robot safety standards; for reducers, the article on reducers and gears; for joints, the article on joint actuators; for hands, the article on robot hands and grasping; for humanoids, the article on humanoid robots; and for transport robots in warehouses, the article on warehouse and logistics robots.

2. What an industrial robot is: the definition, and what is counted or not

“Industrial robot” is actually a term with an international definition. A 2016 IFR document quotes the ISO 8373:2012 definition: “an automatically controlled, reprogrammable, multipurpose manipulator programmable in three or more axes, which can be either fixed in place or mobile for use in industrial automation applications” Sourced[Ref. 5]. According to IFR, the terms mean the following:

  • Reprogrammable: the programmed motions or auxiliary functions can be changed without physical alteration
  • Multipurpose: it can be adapted to a different application through physical alteration (a change to the mechanical system)
  • Axis: a direction used to specify the robot’s motion, linear or rotary
What an “industrial robot” is: four elements, and what is counted or not Definition in ISO 8373:2012 (quoted in an IFR document of 2016) Automatically controlled No person drives it continuously Reprogrammable Program changes, no rebuild Multipurpose Adaptable to another application Manipulator, 3 or more axes Fixed in place or mobile Counted in the statistics – Multipurpose robots with their own control – Wafer handlers (articulated, Cartesian, cylindrical or SCARA types) – Flat-panel handlers Not counted (IFR examples) – Equipment dedicated to loading machine tools – Dedicated assembly equipment (e.g. circuit boards) – IC handlers (pick and place) – Automated storage and retrieval; AGVs Statistical “units” count only robots that meet this definition, not warehouse transport robots, and not cobots alone.
Fig. 2 Conceptual diagram (vector drawing). The definition of an industrial robot, and what the statistics include or exclude. The four elements are the ISO 8373:2012 definition and explanation quoted in the 2016 IFR document; the lists are examples given in that document Sourced[Ref. 5]. ISO 8373 was revised in 2021 and the wording of the current edition was not checked [Ref. 10].

This definition feeds straight into how the statistics are counted. IFR counts multipurpose robots that have their own control system, and does not count equipment dedicated to loading machine tools, dedicated assembly equipment such as for circuit boards, IC handlers, automated storage and retrieval systems, or automated guided vehicles (AGVs) Sourced[Ref. 5]. So only some of the things the public calls “robots” are in IFR’s count of industrial robots. ISO 8373 was revised in 2021 (3rd edition) and a further version is shown as under development [Ref. 10]; the wording of the current edition may differ from 2012, so this article uses the 2012 wording that IFR quoted in 2016.

Where it gets confusing: axes and degrees of freedom

“Three or more axes” means there are three or more joints (or straight-line motions). Picture an object on a desk. To fix its position in space you need three numbers (forward-back, left-right, up-down), and to fix its orientation you need three rotations. So to put an object at any position with any orientation takes six motions in all (our commentary; a general mathematical rule). That is why a six-axis arm can bring a tool to any point in its reach, facing any way you like. A robot with fewer axes is limited in what it can do, but its structure is simpler and it can move fast (commentary). Limit of the analogy: a real arm cannot reach every orientation, because of joint-angle limits and collisions with itself.

3. Four shapes: articulated, SCARA, parallel and Cartesian

IFR says that since 2004 robots have been classified by mechanical structure only. The classes are linear (Cartesian and gantry), SCARA, articulated, parallel (delta), cylindrical, and others. The main definitions are as follows Sourced[Ref. 5].

ShapeIFR definitionApplications (as stated in the sources)How to remember it (commentary)
ArticulatedAn arm with at least three rotary jointsWelding, machine tending, material handling, palletizing (shown on the UR20 product page) [Ref. 16]Close to a human arm. It can change orientation freely, but the structure tends to be complex
SCARATwo parallel rotary joints that give compliance in a planeAssembly, packaging (IFR document)Suited to pressing parts in from above (commentary)
Parallel (delta)Arms with concurrent prismatic or rotary joints (a parallel mechanism)Fast picking and packing; ABB product page [Ref. 20]Several arms carry one light platform, so it can move light and fast
Cartesian (gantry)An arm with three prismatic joints whose axes coincide with a Cartesian coordinate systemHandling for plastic moulding, sealing (IFR document)The motion of a 3D printer or a gantry crane. Simple, and positions are easy to read

The “How to remember it” column is our commentary. The origin of the name SCARA was not checked in our sources (it is generally explained as an acronym for Selective Compliance Assembly Robot Arm; commentary).

Articulated, SCARA, Cartesian and parallel robots offer different motions. Select by workspace, speed and payload rather than resemblance to a human.
Fig. 3. Concept illustration generated with ImageGen. Articulated, SCARA, Cartesian and parallel robots offer different motions. Select by workspace, speed and payload rather than resemblance to a human. [Ref. 5, 16, 20]Not an actual product, facility or measurement. Cutaways, colours and arrows explain the concept; proportions are illustrative.
Original SVG, detailed explanation and sources
By shape: articulated, SCARA, parallel (delta) and Cartesian Articulated Arm with 3+ rotary joints e.g. welding, tending, palletizing SCARA Two parallel rotary joints, in-plane e.g. assembly, packaging Parallel (delta) Several arms joined to one platform e.g. fast picking and packing Cartesian (linear, gantry) Three straight axes at right angles e.g. moulded-part handling, sealing Shape descriptions follow IFR definitions (2016 document). Applications are those shown in the IFR document and on maker product pages. The drawings only suggest each shape. They are not dimensions or structures of real robots.

Original SVG reference: Conceptual diagram (vector drawing). Four typical shapes. Names and definitions follow the IFR document; applications come from the IFR document and maker product pages Sourced[Ref. 5, 16, 20]. The drawings only suggest shapes, not real structures or dimensions.

Product examples (company’s stated values)

Even within “industrial robots” the numbers differ by orders of magnitude. The following are companies’ stated values from their product pages; see each page for conditions. Read them as rough scales for each shape, not as a ranking of models.

  • Articulated: FANUC America describes its M-20 Series as having “reach up to 2 m and payload up to 35 kg” Sourced[Ref. 21].
  • Parallel: ABB’s IRB 360 comes in variants with payloads of 1 to 8 kg, 3 or 4 axes, and diameters of 1.13 m and 1.6 m. A stainless option is described as IP69K validated (washable with high-pressure hot water). ABB calls it the “fastest industrial delta robot in the world”, which is the company’s claim and was not verified here Sourced[Ref. 20].
  • Origin of the parallel mechanism: US patent US4976582 by Reymond Clavel, known as the inventor of the delta type, has a priority date of 16 December 1985 and was granted on 11 December 1990. It describes a structure in which three control arms are each joined to one movable member by two links, so that the orientation of the movable member does not change. The Google Patents classification also lists “Delta type manipulators” Sourced[Ref. 15].
A materials engineer’s view 1: a different shape asks different things of materials

A parallel robot moves faster the lighter its moving platform and arms are, so light, stiff materials help (thin-walled metal tubes, carbon-fibre rods and so on; Inference: the actual materials were not confirmed in the sources above). In a SCARA, the bending stiffness of the column that carries the pressing force and of the horizontal arm sets the accuracy. An articulated robot has a reducer at each joint, and the fatigue and wear of its bearings and gears set the service life (commentary; reducers are covered in the series article on reducers and gears). A parallel robot used with food needs an outer shell that withstands washing (ABB’s page lists a stainless version validated to IP69K), so resistance to detergents and high-pressure hot water, and lubricants that do not leak, become design conditions. The choice of shape is therefore a difference not only in motion but also in materials and environmental conditions (commentary).

4. Reading catalogue numbers: payload, reach, repeatability and speed

Four numbers appear in almost every robot catalogue. Fig. 4 summarizes what they mean and what to watch for.

Four catalogue numbers, and an example with “repeatability” Payload Mass of load and tool the arm can carry (commentary) Reach How far the arm reaches from its base Repeatability How tightly repeated moves to one spot cluster Maximum speed Top tool-tip speed. Not the speed used in collaborative operation UR20 “repeatability”: two documents from one maker Product page ±0.01 mm Leaflet (stated as per ISO 9283) ±0.1 mm The values differ tenfold. Both are “company’s stated value”, and the product page states no conditions. Before comparing, check which standard and which conditions the value came from. Do not rank different makers or models by such numbers (this article’s policy). ISO 9283 is titled as performance criteria and test methods for industrial robots. Its text was not checked.
Fig. 4 Conceptual diagram (vector drawing). Four catalogue numbers, and the UR20 repeatability example. The left-hand explanations are our commentary. The two values on the right are company’s stated values from the Universal Robots product page (+/-0.01 mm) and a two-page leaflet (stated as per ISO 9283, +/-0.1 mm) Sourced[Ref. 16, 17]. Bar lengths are proportional to the values; the difference in conditions could not be confirmed.

(1) Payload, and the robot’s own mass

For the Universal Robots UR20-1750, the product page gives a payload of 20 kg (25 kg extended), a reach of 1750 mm, a maximum TCP speed of 5 m/s, a weight of 64 kg, and support for IP65 and cleanroom (class 4) Sourced[Ref. 16]. Here the robot’s own mass (64 kg) is about 3.2 times the load it can carry (20 kg) (64 / 20) Our calculation. Another page from the same company says its robots are “up to 70% lighter than comparable traditional robots” (the company’s statement; the comparison target and conditions could not be confirmed) [Ref. 18]. A light robot is easier to mount and tends to hit with less force when it touches a person (Chapter 6). On the other hand, a light arm needs care in materials and structure for stiffness, heat and life (commentary).

(2) Repeatability: values differ between documents of the same maker

Repeatability is how small the scatter is in where the robot stops when it is sent to the same position again and again. Think of darts: the arrows land in a tight cluster (whether the cluster is on the bullseye is a separate matter, called positioning accuracy). Limit of the analogy: a robot’s scatter also changes with temperature, load and speed. ISO 9283:1998 “Manipulating industrial robots — Performance criteria and related test methods” is the standard that sets criteria and test methods for this kind of performance; on the ISO page it is a 2nd edition (April 1998) at stage 90.60, “under review” Sourced[Ref. 9]. In Japan, JIS B 8432:1999 corresponds to it (Japan Robot Association list) [Ref. 22]. The text is paid and was not checked here.

For the UR20, repeatability is “+/-0.01 mm” on the product page and “+/-0.1 mm” in the maker’s two-page leaflet (a table titled “Pose Repeatability per ISO 9283”), a tenfold difference Sourced[Ref. 16, 17]. The product page did not state which standard or conditions apply. We could not confirm the cause (a difference in model, in measuring method, or an error), and we do not say which is right. The lesson is simple: do not compare a bare “+/- xx mm” without its conditions.

Common misconception: “a robot with high repeatability does the work accurately”

Only partly true. The accuracy of real work depends on the robot’s scatter plus how the tool is mounted, errors in part dimensions, the position of fixtures and thermal expansion: the whole application (commentary). Moreover, repeatability is “scatter in returning to the same place”, a different quantity from positioning accuracy, “how correctly the robot goes to the target place”. A catalogue number is a value for the robot alone under test conditions, not a guarantee of accuracy on the shop floor.

(3) Maximum speed is not the speed you use

The UR20 product page gives a “maximum TCP speed of 5 m/s”; TCP is the Tool Center Point, the reference point at the tool tip [Ref. 16]. The company’s material says limits on speed, force, axes and workspace can be configured [Ref. 18]. The maximum speed is the upper limit the robot can reach, not the speed used near people. How this difference affects safety is worked out in the calculation in Chapter 6.

5. How the word “cobot” has changed

“Collaborative robot” (cobot) became a “word no longer used” in the 2025 revision of the standard. Fig. 5 follows the story in time order.

The meaning of “cobot” moved from a research term to the language of standards 1996 University research: a cobot is an “intrinsically passive” device 1999 Guides motion with virtual surfaces; adds little power 2005 Universal Robots founded; the company says it pioneered collaborative robots 2016 ISO/TS 15066 published: safety of collaborative industrial robot systems 2025 ISO 10218 revised: it says “collaborative application” not “collaborative robot” Sources: Colgate et al. (1996), Peshkin and Colgate (1999), the Universal Robots company page, ISO pages and the A3 article.
Fig. 5 Conceptual diagram (vector drawing). How the word “cobot” has changed. The 1996 and 1999 descriptions come from the paper abstracts [Ref. 13, 14], 2005 from Universal Robots’ own account [Ref. 19], and 2016 and 2025 from the ISO page and the A3 article [Ref. 8, 11] Sourced.
  • 1996: it appears as a research term. The paper by Colgate, Wannasuphoprasit and Peshkin defines a cobot as a device that manipulates objects in collaboration with a human operator, and as intrinsically passive: it does not use servos to apply force, but builds constraints with steerable nonholonomic joints (such as a steerable wheel). Because it is passive, the authors argue it is well suited to safety-critical tasks such as surgery and to tasks with large interaction forces such as automobile assembly Sourced[Ref. 13].
  • 1999: the paper by Peshkin and Colgate describes cobots as devices that interact directly with a person while handling a shared payload, and that use software-defined “virtual surfaces” to constrain and guide the motion of the payload, adding little or no power. It contrasts them with autonomous industrial robots that must be isolated from people Sourced[Ref. 14].
  • 2005: Universal Robots says it has pioneered collaborative robots since its founding in 2005 (the company’s statement) Sourced[Ref. 19].
  • 2016: ISO/TS 15066 was published as a technical specification on the safety of collaborative industrial robot systems and the work environment [Ref. 8].
  • 2025: in the revision of ISO 10218-1 and -2, “collaborative robot” and “collaborative operation” are no longer used, and “collaborative application” is used instead, because only the actual use, not the robot alone, can be designed, tested and confirmed as safe Sourced[Ref. 11]. The chair of the US drafting subcommittee says the term “collaborative robot” has come to mean robots that use power and force limiting [Ref. 12].
Where it gets confusing: is the old “cobot” the same as today’s “cobot”?

It is the same word, but a different thing. The cobot of the 1990s was a “passive tool” that added no power to the person. Most robots called “cobots” today are motor-driven arms used with control that keeps the force within limits even when they touch a person (commentary, based on makers’ descriptions of their products). The history of the word shows that the same name does not guarantee the same mechanism or the same idea of safety.

6. How collaborative safety is thought about: it depends on the “application”, not the robot alone

The series article on robot safety standards sets out the standards in detail. Here we keep only the points needed when comparing industrial and collaborative robots.

(1) Collaboration is a property of the use, not of the robot

According to an A3 article, the 2025 ISO 10218-2 puts the weight on the “robot application” rather than the “robot system”. The application includes the workpieces, the task program, and the machinery and equipment that support the task Sourced[Ref. 11]. Even with the same robot, handing over a light part with a rounded gripper and handling a sharp part with a pointed tool carry different risk (Fig. 6).

In Japan, Article 150-4 of the Industrial Safety and Health Regulations requires measures such as fences or enclosures where contact with an industrial robot of more than 80 W rated output could be dangerous. By a notice of December 2013 (Kihatsu 1224 No. 2), the Ministry of Health, Labour and Welfare made clear the safety criteria under which collaborative work is possible, for example when a risk assessment can show that the danger has been removed Sourced[Ref. 23]. The series article on robot safety standards goes into more detail.

The same arm creates different hazards with different tools, workpieces and motions. Assess the complete application rather than relying on the cobot label.
Fig. 6. Concept illustration generated with ImageGen. The same arm creates different hazards with different tools, workpieces and motions. Assess the complete application rather than relying on the cobot label. [Ref. 11]Not an actual product, facility or measurement. Cutaways, colours and arrows explain the concept; proportions are illustrative.
Original SVG, detailed explanation and sources
The same collaboration-ready robot carries different risk with a different tool and task (concept) Example A Robot + rounded gripper + light part Robot: can limit force and speed (same) Tool and part: rounded, light Relatively smaller risk Example B Same robot + pointed tool + sharp part Robot: can limit force and speed (same) Tool and part: pointed, sharp Risk can be larger The “application” in ISO 10218-2:2025 includes tool, workpiece, task program and peripherals (A3 explanation). There is no “cobot” model as such; the aim is to make the collaborative application safe (see the series article on robot safety standards).

Original SVG reference: Conceptual diagram (vector drawing). The same robot, different risk with a different tool and part. That the “application” includes tool, workpiece, task program and peripherals is from the A3 explanation Sourced[Ref. 11]. Examples A and B are illustrations of the idea, not real equipment.

(2) Numbers for force and speed: at top speed the energy is in a different league

Count only the load (payload) of 25 kg, leaving out the arm’s own mass, and change the tip speed. The kinetic energy (1/2 x mass x speed squared) is 3.1 J at 0.5 m/s, 12.5 J at 1 m/s, 50 J at 2 m/s, and 312.5 J at 5 m/s Our calculation. Five times the speed gives 25 times the energy. The “maximum 5 m/s” on a product page is the upper limit of what the robot can do, not the speed used in collaborative operation. The maker explains that safety limits for speed, force, axes and workspace can be configured, with power and force limiting that is always active Sourced[Ref. 18].

Moving at top speed versus moving slowly (assumed calculation) Assumption: only the 25 kg payload is counted; the arm’s own mass is left out (the real value is larger) Tip speed 0.5 m/s 3.1 J Tip speed 1 m/s 12.5 J Tip speed 2 m/s 50.0 J Tip speed 5 m/s 312.5 J Kinetic energy = 1/2 x mass x speed squared. The “maximum TCP speed 5 m/s” on a product page is the upper limit, not the speed used near people. In collaborative operation, speed and force limits are configured (maker’s description).
Fig. 7 Drawing that includes our calculation (vector drawing). Kinetic energy of a 25 kg load. Our calculation of 1/2 x 25 kg x speed squared Our calculation. The speeds of 0.5, 1, 2 and 5 m/s are assumed examples, and the arm’s own mass is excluded. The “maximum TCP speed of 5 m/s” and the configurable speed and force limits are the maker’s statements [Ref. 16, 18].
Where it gets confusing: reading a maker’s wording on “safety certification”

A UR two-page leaflet says there are 17 configurable safety functions and states “in compliance with EN ISO 13849-1 (PLd category 3) and EN ISO 10218-1” Sourced[Ref. 17]. This is the maker’s statement, and it gives no edition (year) of the standard. ISO 10218-1 was revised in 2025, and the 2025 edition does not apply to robots made before its publication [Ref. 6]. To read “conformity” (edition, scope, who claims it, conditions), use the seven questions in the series article on robot safety standards.

AI-generated concept. A collaborative robot working beside a person. A scene of a person and a robot working close together, with a rounded gripper and a speed display. It shows no real product, facility or person.
Fig. 8. Concept illustration generated with ImageGen. AI-generated concept. A collaborative robot working beside a person. A scene of a person and a robot working close together, with a rounded gripper and a speed display. It shows no real product, facility or person. Not an actual product, facility or measurement. Cutaways, colours and arrows explain the concept; proportions are illustrative.
A materials engineer’s view 2: lightness, cleanliness and washability are material conditions

The UR20 page lists IP65 (dust-tight and protected against nozzle-projected water) and support for ISO class 4 cleanroom (at most 10,000 particles per cubic metre of air), and says these may be needed in semiconductor and pharmaceutical manufacturing Sourced[Ref. 16]. For cleanroom use, the condition is that the robot itself must not shed particles (wear dust, scattered lubricant, flaking of the outer shell), so material choices (wear-resistant surface treatments, low-dust lubricants, outer-shell resins) are put to the test (commentary. Inference: the materials the company actually uses were not confirmed in the sources above). For a robot that works beside people, the calculation above shows that a light arm lowers risk, so lightweight materials and a soft outer surface (which spreads the impact of a collision) become part of safety design. But how much a soft surface softens an impact changes with material, thickness and shape, and we did not check test data. Material properties are covered in the series articles on structural materials for robots and drones and on soft robots and artificial muscles.

7. IFR World Robotics 2026: installations worldwide

The IFR (International Federation of Robotics) published World Robotics 2026 on 24 September 2026. The main numbers below are taken from IFR’s Executive Summary Sourced[Ref. 1, 3].

Annual installations worldwide (2015-2025, by region) and customer industries in 2025 0 200 400 600 2015 2020 2025 thousand units Asia Europe Americas Customer industries, 2025 Electrical/electronics 142.2 Automotive 138.4 Metal and machinery 108.6 Unit: thousand; IFR, rounded 2025 total: 603,307 units (+11%); operational stock 5,079,078 (+9%). Totals of figures reported by robot suppliers (IFR). The 2026 (655,000) and 2029 (806,000) figures are IFR forecasts, not settled numbers.
Fig. 9 Drawing that includes our calculation (vector drawing). Annual installations of industrial robots worldwide (2015-2025) and customer industries in 2025. The numbers (thousand units) from Figure 2.2 of the IFR World Robotics 2026 summary and the 2025 customer-industry figures, redrawn Sourced[Ref. 1]. Because of rounding to thousands, regional sums may not match the annual totals.
ItemIFR’s published value (2025)Note
Annual installations worldwide603,307 units (+11% on the year)About 550,000 a year for four years, then a jump; it exceeded the 2022 record of 552,946 units by 9%
Operational stock5,079,078 units (+9%)Passed five million in 2025
Asia457,315 units (+14%), 76% of the worldChina 354,226 units (+20%), about 59% of the world [Ref. 4]. Since 2024, more than half of China’s installations are from Chinese brands
Europe73,054 units (-14%)Weak demand from the automotive industry and others (IFR’s explanation)
The Americas57,044 units (+14%); US 38,428 units (+12%)A record
Customer industriesElectrical/electronics 142,235; automotive 138,429; metal and machinery 108,571 unitsThese three industries total 389,235 units, about 65% of the world (our calculation) Our calculation
Forecast (not settled)655,000 units in 2026; 806,000 in 2029IFR forecast Not yet confirmed

Numbers are from IFR’s Executive Summary. The total for the three industries and its share are our own addition and division (389,235 / 603,307 = 64.5%).

Cautions when reading the statistics

  • Units are “industrial robots installed”: cobots alone, warehouse transport robots (AGVs) and humanoids are either not in this number or counted separately (the definition is in Chapter 2). In this summary the number of cobots alone could not be confirmed
  • It is a total of reports: the statistics rest on world data reported by robot suppliers and on figures from national robot associations (A3, the Japan Robot Association and others) Sourced[Ref. 1]
  • Regions differ: Asia accounts for 76% of the world, and Europe fell. “Installations worldwide rose” does not mean every region rose
  • On humanoids: the IFR summary says most humanoids remain prototypes or pilot-stage technologies rather than industrial-grade products, that at the current stage industrial robots are economically superior for industrial production tasks, and that general-purpose physical AI is “not yet industry-grade”. It says humanoids may eventually complement industrial robots in selected applications, but wide deployment depends on substantial improvements in reliability, safety, operating time and economic viability Sourced[Ref. 1]. This is IFR’s assessment and does not settle the future (see the series article on humanoid robots).

8. Limits, what could not be confirmed, and summary

(1) Number and share of collaborative robots

The World Robotics 2026 summary gave no installation count or share for collaborative robots. We did confirm that IFR’s 2025 press-conference presentation (25 September 2025) has a slide showing double-digit growth (+12%) in collaborative robot installations [Ref. 2], but we did not confirm the share, the count or the year it refers to.

(2) The standard texts, and how performance is measured

The texts of ISO 8373, ISO 9283, ISO 10218 and ISO/TS 15066 are paid and were not checked. We could not confirm why the UR20 repeatability differs between two documents. A maker’s performance values sometimes come without conditions.

(3) Product examples and origins

The numbers for FANUC, ABB and Universal Robots are companies’ stated values on their own pages and were not verified. The history of SCARA and the origin of its name, and the history of the first articulated robot, are not covered here. For the delta patent we checked the patent record; we did not confirm how the mechanism was commercialized.

(4) Other topics

Robot density (units per worker), detailed country statistics, numerical contact limits for people, and robot prices and returns on investment are not covered. We did not use market-size estimates from research firms.

Summary
  • An industrial robot is an automatically controlled, reprogrammable, multipurpose manipulator with three or more axes, in four main shapes. IFR statistics count only what fits this definition and exclude AGVs and the like Sourced
  • In 2025, 603,307 units were installed worldwide (+11%) and 5,079,078 were in operation. Asia is 76%, and Europe fell. The 655,000 and 806,000 figures for 2026 and 2029 are forecasts Sourced / Not yet confirmed
  • Check conditions and the standard behind catalogue numbers. The same maker’s UR20 repeatability was +/-0.01 mm on the product page and +/-0.1 mm in a leaflet Sourced
  • The meaning of “cobot” has changed. From a “passive device” in the 1990s to “collaborative application” in the 2025 standard. Safety depends on the tool, the task and the surroundings, not on the robot alone Sourced
  • Five times the speed gives 25 times the kinetic energy. The maximum speed is not the speed that is used Our calculation

9. How to read the yardsticks and standards

The performance of an industrial robot is expressed by payload, reach, repeatability (positioning accuracy), speed, protection class, weight, power consumption and so on. These are measured either by the test method of a standard (for example ISO 9283) or by the maker under its own conditions. The numbers measure “the robot alone under those test conditions”; they do not measure accuracy on the shop floor or safety in collaboration with people. Safety is handled by standards such as ISO 10218 and by a risk assessment for each application. The table below shows what we could confirm (checked 25 October 2026).

What is evaluatedTypical test or benchmark (name, source)Standard, rule or guidanceReading notes
Positioning and repeatabilityTests based on ISO 9283 (text not checked). UR20 stated values: +/-0.01 mm (product page); +/-0.1 mm (leaflet, stated as per ISO 9283) [Ref. 16, 17] SourcedISO 9283:1998 (2nd edition, stage 90.60 “under review”) [Ref. 9]. Japan: JIS B 8432:1999 [Ref. 22] SourcedEven one maker’s documents differ. Do not compare numbers without conditions
How characteristics are presented (payload etc.)Could not be confirmedISO 9946:1999 (Manipulating industrial robots — Presentation of characteristics). Japan: JIS B 8431:1999 (Japan Robot Association list) [Ref. 22] Sourced (the ISO page was not checked)Payload changes with conditions such as the centre of mass of the load (commentary)
Definition and terms of the robot–ISO 8373:2021 (3rd edition) [Ref. 10]. Japan: JIS B 0134:2024 [Ref. 22]. IFR statistics quote the ISO 8373:2012 definition [Ref. 5] SourcedWording can differ between editions. Check the edition behind a statistic’s definition
Safety of the robot itselfCould not be confirmedISO 10218-1:2025 [Ref. 6]; robot applications in ISO 10218-2:2025 [Ref. 7]. US: ANSI/A3 R15.06-2025 [Ref. 12] SourcedThe 2025 edition does not apply to robots made before its publication. Details are in the series article on robot safety standards
Collaborative contactCould not be confirmed (limit values are in the standard’s text)ISO/TS 15066:2016 (to be revised) [Ref. 8]. Japan: JIS TS B 0033:2017 [Ref. 22] Sourced Not yet confirmedIts relation to the 2025 ISO 10218 is unconfirmed
Environment (dust, water, cleanliness)Maker statements: IP65 and ISO class 4 cleanroom (UR20) [Ref. 16]; IP69K validated (stainless version of ABB IRB 360) [Ref. 20] SourcedCould not be confirmed (we did not check the standard numbers for protection and cleanliness classes)Company’s stated values. Whether a third party ran the tests could not be confirmed
Market and deployment statisticsIFR World Robotics 2026: 603,307 units installed in 2025, 5,079,078 in operation [Ref. 1] Sourced– (association statistics)A total of supplier reports. Excludes AGVs and dedicated machines. Forecasts are not settled

The arrangement of the table is our own Our calculation (arrangement). Standard numbers, titles, editions and stages were checked on the ISO pages or the Japan Robot Association list (25 October 2026). The texts are paid and were not checked.

Reading notes (for materials engineers)

  • Catalogue numbers and the shop floor are different things: repeatability and payload are values under test conditions. They change with tool mass, posture, temperature and speed
  • A maker’s stated value and a third party’s verification are different: every number in this article is a company’s stated value or an association’s publication, not a third-party measurement
  • Whether a standard is a recommendation or a requirement differs: an ISO standard alone has no legal force. How to read “conformity” is in the series article on robot safety standards
  • Separate forecasts from results: IFR’s 2026 and 2029 figures are forecasts
  • Check the scope: IFR’s counts cover only what meets the industrial-robot definition. They are not counts of humanoids, AGVs or cobots alone

10. Glossary

Industrial robot
An automatically controlled, reprogrammable, multipurpose manipulator with three or more axes (ISO 8373:2012, quoted by IFR).
Manipulator
The arm part that grasps and moves things.
Axis / degrees of freedom (DOF)
A direction of motion (linear or rotary); the number of directions a set of joints can move.
Rotary joint / prismatic joint
A joint that turns about an axis / a joint that slides in a straight line.
Articulated robot
A shape with three or more rotary joints, close to a human arm.
SCARA
A shape with two parallel rotary joints that moves in a plane. Used for assembly and packaging.
Parallel (delta) robot
A shape in which several arms join one platform. Light and fast.
Cartesian (gantry) robot
A shape with three straight axes at right angles.
End effector
The tool or hand (gripper) fitted to the end of the arm.
Payload
The mass of load and tool that can be fitted to the arm and moved.
Reach
The farthest distance the arm can reach.
Repeatability
How small the scatter is when the robot goes to the same position repeatedly.
Positioning accuracy
How correctly the robot goes to the target position; a different quantity from repeatability.
TCP
Tool Center Point: the reference point at the tool tip.
Cobot / collaborative robot
A robot that works close to people. Its meaning has changed over time (Chapter 5).
Collaborative application
The whole use in which people and robots work close together (the term in the 2025 ISO 10218).
Power and force limiting
An idea in which the robot’s power and force are kept within limits even on contact.
AGV
Automated guided vehicle. Not included in IFR’s industrial-robot statistics.
Kinetic energy
The energy a moving object has: 1/2 x mass x speed squared.
IP65 / IP69K
Protection classes against dust and water. IP65: no dust ingress and protected against nozzle-projected water (maker’s explanation). IP69K: validated against high-pressure hot-water washing (ABB’s description).
IFR
The International Federation of Robotics, which publishes the World Robotics statistics every year.
Installations / operational stock
The units newly installed in a year / the cumulative units in use.
ISO 9283
The standard on performance criteria and test methods for industrial robots (by its title).
Physical AI
AI for driving physical machines such as robots. See the series article on robot foundation models and VLA.

11. References (primary sources)

  1. IFR (International Federation of Robotics) “World Robotics 2026 – Industrial Robots, Executive Summary” (published 24 September 2026; 2025 installations, operational stock, regions, customer industries, forecasts, comment on humanoids) — ifr.org/img/worldrobotics/Executive_Summary_WR_2026_-_Industrial_Robots.pdf
  2. IFR (International Federation of Robotics) “World Robotics 2025” press conference presentation (25 September 2025; slide 12 shows double-digit growth of collaborative robot installations, +12%) — ifr.org/downloads/press_docs/PressConference2025_presentation.pdf
  3. IFR (International Federation of Robotics) “Five Million Robots now Operate in Factories Globally” (World Robotics 2026 press release, 24 September 2026) — ifr.org/ifr-press-releases/five-million-robots-now-operate-in-factories-globally
  4. IFR (International Federation of Robotics) “China Installs 59 Percent of World’s Industrial Robots” (press release, 24 September 2026) — ifr.org/downloads/press_docs/EN-2026-SEP-24-IFR_Press_Release_WR-CHINA.pdf
  5. IFR (International Federation of Robotics) “Industrial Robots – Definition and classification” (World Robotics 2016, chapter 1.2; ISO 8373:2012 definition, classification by mechanical structure, what is excluded from the statistics) — ifr.org/img/office/Industrial_Robots_2016_Chapter_1_2.pdf
  6. ISO “ISO 10218-1:2025 Robotics — Safety requirements — Part 1: Industrial robots” (ISO page; 3rd edition, February 2025) — iso.org/standard/73933.html
  7. ISO “ISO 10218-2:2025 Robotics — Safety requirements — Part 2: Industrial robot applications and robot cells” (ISO page; 2nd edition, 2025) — iso.org/standard/73934.html
  8. ISO “ISO/TS 15066:2016 Robots and robotic devices — Collaborative robots” (ISO page; February 2016; stage 90.92 “to be revised”) — iso.org/standard/62996.html
  9. ISO “ISO 9283:1998 Manipulating industrial robots — Performance criteria and related test methods” (ISO page; 2nd edition, April 1998, 60 pages, stage 90.60 “under review”) — iso.org/standard/22244.html
  10. ISO “ISO 8373:2021 Robotics — Vocabulary” (ISO page; 3rd edition, November 2021; a next version shown as under development) — iso.org/standard/75539.html
  11. A3 (Association for Advancing Automation) “Updated ISO 10218: Answers to Frequently Asked Questions (FAQs)”, 20 March 2025 — automate.org/robotics/blogs/updated-iso-10218-faq
  12. A3 (Association for Advancing Automation) “ANSI, A3 Publish Revised R15.06 Industrial Robot Safety Standard”, 10 September 2025 — automate.org/robotics/industry-insights/ansi-a3-publish-revised-r15-06-industrial-robot-safety-standard/aph
  13. Colgate J. E., Wannasuphoprasit W., Peshkin M. A. “Cobots: Robots for Collaboration With Human Operators”, Proc. ASME International Mechanical Engineering Congress and Exposition, 1996, pp. 433-439, DOI 10.1115/imece1996-0367 — doi.org/10.1115/imece1996-0367
  14. Peshkin M., Colgate J. E. “Cobots”, Industrial Robot 26(5), 335-341 (1999), DOI 10.1108/01439919910283722 — doi.org/10.1108/01439919910283722
  15. Clavel R. “Device for the movement and positioning of an element in space”, US patent US4976582 (applicant: Sogeva SA; priority date 16 December 1985; granted 11 December 1990; as listed by Google Patents) — patents.google.com/patent/US4976582A/en
  16. Universal Robots “UR20-1750” (product page; payload, reach, maximum TCP speed, weight, repeatability, IP65 and cleanroom; checked 25 October 2026) — universal-robots.com/products/ur20/
  17. Universal Robots “Automate with UR Series” (two-page leaflet; specification table for UR8 Long to UR30; pose repeatability “per ISO 9283”; PL d category 3; 17 configurable safety functions; January 2026 version) — a.storyblok.com/f/169662/x/38284ee67f/hq_2025_12_23_one_pager_urseries_v3-5.pdf
  18. Universal Robots “Robot Arms for Industrial Automation” (page introducing the robot families; the company’s statement “up to 70% lighter than comparable traditional robots”; checked 25 October 2026) — universal-robots.com/products/ur5e/
  19. Universal Robots “About Universal Robots” (company page; the company says it has pioneered collaborative robots since its founding in 2005) — universal-robots.com/about-universal-robots/
  20. ABB “IRB 360” (product page; delta robot; payload 1 to 8 kg; 3 or 4 axes; diameter 1.13 m and 1.6 m; IP69K stainless option; the company’s statement “fastest industrial delta robot in the world”) — abb.com/global/en/areas/robotics/products/robots/delta-robots/irb-360
  21. FANUC America “M-20 Series” (product page; the company states reach up to 2 m and payload up to 35 kg) — fanucamerica.com/products/series/m-20
  22. JARA (Japan) Japan Robot Association (JARA), “Industrial and service robot related standards (JIS) and standard specifications (excerpt)”, as of 30 November 2024 (in Japanese) — jara.jp/various/standard/img/irsr-jis_241130.pdf
  23. MHLW (Japan) Ministry of Health, Labour and Welfare (MHLW), leaflet “Safety criteria that make work with industrial robots alongside people possible, clarified (Art. 150-4 of the Industrial Safety and Health Regulations)”, December 2013 (in Japanese) — mhlw.go.jp/bunya/roudoukijun/dl/pamphlet_140115.pdf

12. Claim-to-source audit

Claim in the textBasisType
The definition of an industrial robot (ISO 8373:2012 wording, quoted by IFR), the explanations of reprogrammable, multipurpose and axis, the classification by mechanical structure and each definition, and what IFR statistics exclude (dedicated loading equipment, dedicated assembly equipment, IC handlers, automated storage, AGVs)IFR document of 2016
Reference 5 https://ifr.org/img/office/Industrial_Robots_2016_Chapter_1_2.pdf
Sourced
Installations of 603,307 units in 2025 (+11%), forecasts of 655,000 (2026) and 806,000 (2029), operational stock of 5,079,078 (+9%), Asia 457,315 (+14%, 76%), China 354,226 (+20%), Europe 73,054 (-14%), the Americas 57,044 (US 38,428), customer industries (142,235 / 138,429 / 108,571), the basis of the statistics, and the comment on humanoidsIFR World Robotics 2026 summary
Reference 1 https://ifr.org/img/worldrobotics/Executive_Summary_WR_2026_-_Industrial_Robots.pdf
Reference 3 https://ifr.org/ifr-press-releases/five-million-robots-now-operate-in-factories-globally
Sourced
China accounted for about 59% (354,000 units) of installationsIFR press release
Reference 4 https://ifr.org/downloads/press_docs/EN-2026-SEP-24-IFR_Press_Release_WR-CHINA.pdf
Sourced
A slide showing double-digit growth (+12%) of collaborative robot installations (2025 press conference)IFR press conference presentation
Reference 2 https://ifr.org/downloads/press_docs/PressConference2025_presentation.pdf
Sourced
ISO 10218-1:2025 is the 3rd edition (February 2025) and does not apply to robots made before it; ISO 10218-2:2025 is the 2nd editionISO pages
Reference 6 https://www.iso.org/standard/73933.html
Reference 7 https://www.iso.org/standard/73934.html
Sourced
The 2025 ISO 10218 uses “collaborative application” not “collaborative robot”; the application includes workpiece, task program and equipment; the remark of the drafting subcommittee chair; ANSI/A3 R15.06-2025 (10 September 2025)A3 articles
Reference 11 https://www.automate.org/robotics/blogs/updated-iso-10218-faq
Reference 12 https://www.automate.org/robotics/industry-insights/ansi-a3-publish-revised-r15-06-industrial-robot-safety-standard/aph
Sourced
ISO/TS 15066:2016 was published in February 2016, stage 90.92 “to be revised”ISO page
Reference 8 https://www.iso.org/standard/62996.html
Sourced
ISO 9283:1998 is the 2nd edition (April 1998, 60 pages), stage 90.60 “under review”; the title covers performance criteria and test methodsISO page
Reference 9 https://www.iso.org/standard/22244.html
Sourced
ISO 8373:2021 is the 3rd edition (November 2021), with a next version shown as under developmentISO page
Reference 10 https://www.iso.org/standard/75539.html
Sourced
The pairings of JIS B 8432:1999 (ISO 9283), JIS B 8431:1999 (ISO 9946), JIS TS B 0033:2017 (ISO/TS 15066) and JIS B 0134:2024 (ISO 8373:2021)JARA list (as of 30 November 2024)
Reference 22 https://www.jara.jp/various/standard/img/irsr-jis_241130.pdf
Sourced
The Colgate et al. paper (1996): a cobot manipulates objects with a human operator, is intrinsically passive through steerable nonholonomic joints, and was argued to suit tasks such as surgery and automobile assemblyPaper abstract
Reference 13 https://doi.org/10.1115/imece1996-0367
Sourced
The Peshkin and Colgate paper (1999): cobots interact directly with people on a shared payload, guide motion with virtual surfaces and add little or no power; contrast with autonomous industrial robots and teleoperatorsPaper abstract
Reference 14 https://doi.org/10.1108/01439919910283722
Sourced
Priority date (16 December 1985) and grant date (11 December 1990) of Reymond Clavel’s patent US4976582, the structure with three control arms each joined to the movable member by two links, and the classification mentioning “Delta type manipulators”Google Patents page
Reference 15 https://patents.google.com/patent/US4976582A/en
Sourced
UR20-1750: payload 20 kg (extended 25 kg), reach 1750 mm, maximum TCP speed 5 m/s, weight 64 kg, repeatability +/-0.01 mm, IP65 and cleanroom ISO class 4Maker product page (company’s stated values)
Reference 16 https://www.universal-robots.com/products/ur20/
Sourced
UR20 “pose repeatability per ISO 9283” of +/-0.1 mm, 17 configurable safety functions, and the statement of compliance with EN ISO 13849-1 (PL d, category 3) and EN ISO 10218-1 (no edition given)Maker two-page leaflet (company’s stated values)
Reference 17 https://a.storyblok.com/f/169662/x/38284ee67f/hq_2025_12_23_one_pager_urseries_v3-5.pdf
Sourced
The company statement “up to 70% lighter than comparable traditional robots”, configurable limits on speed, force, axes and workspace, and always-active power and force limitingMaker product-family page (company’s statements)
Reference 18 https://www.universal-robots.com/products/ur5e/
Sourced
Universal Robots’ own statement that it has pioneered collaborative robots since its founding in 2005Company page
Reference 19 https://www.universal-robots.com/about-universal-robots/
Sourced
ABB IRB 360: payload 1 to 8 kg, 3 or 4 axes, diameter 1.13 m and 1.6 m, IP69K stainless option, and the company’s statement “fastest industrial delta robot in the world”Maker product page (company’s stated values and claim)
Reference 20 https://www.abb.com/global/en/areas/robotics/products/robots/delta-robots/irb-360
Sourced
FANUC America M-20 Series: reach up to 2 m and payload up to 35 kg, as stated by the companyMaker product page (company’s stated values)
Reference 21 https://www.fanucamerica.com/products/series/m-20
Sourced
Industrial robots over 80 W rated output and the 2013 notice (this article does not cite the 500 mm clearance example)MHLW leaflet
Reference 23 https://www.mhlw.go.jp/bunya/roudoukijun/dl/pamphlet_140115.pdf
Sourced
The robot’s own mass of 64 kg is about 3.2 times the 20 kg payload; the three industries total 389,235 units, about 64.5% of the world; kinetic energies of a 25 kg load (3.1, 12.5, 50, 312.5 J)Our calculation (from maker-stated values and IFR figures; assumed examples)Our calculation
The number of collaborative robots alone, the reason for the difference between the two UR20 repeatability values, test conditions in the standards, the origin of the name SCARA, and the standard numbers for protection and cleanliness classesCould not be confirmed in the scope of this research, so not stated (this article)Commentary
The readings on how to remember each shape, lighter arms reducing impact, the same word covering different mechanisms, material and environmental conditions, and six motions giving any position and orientationOur commentary based on the published content; not a view stated by any of the bodiesCommentary
Figures 2 to 7 and 9 are explanatory drawings, not observations of real data (Figure 9 redraws IFR figures); Figures 1 and 8 are frames for AI-generated imagesNote in this articleCommentary

Last updated: 25 October 2026 / Sources are limited to IFR publications, official ISO pages, A3 articles, papers, a patent and maker product pages. The texts of the standards are paid and have not been checked. Performance values are companies’ stated values. The installation count for collaborative robots alone, the reason the UR20 repeatability differs between two documents, test conditions in the standards, and the origin of the name SCARA could not be confirmed and are not stated. The figures are explanatory concept drawings or drawings that include our calculation; Figures 1 and 8 are ImageGen-generated conceptual illustrations.

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