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South China University of Technology Develops Non-Flammable Electrolyte: Boosting Li-ion Battery Energy Density and Safety to 355 W/kg

EurekAlert! China
Overview
Scientists from South China University of Technology, Xi’an University of Technology, and Guangzhou Tinci Materials Technology have collaboratively developed a non-flammable electrolyte that simultaneously enhances the energy density, cycle life, and safety of lithium-ion batteries (LIBs). Prototype tests achieved a specific energy capacity of 355 W/kg, with no ignition or thermal runaway even when punctured by a metal nail. Operating over a wide temperature range of -30 to +60°C, this new electrolyte shows immense promise for electric vehicles (EVs) and stationary energy storage systems.
In Depth

Key Findings

A research team from South China University of Technology, Xi’an University of Technology, and Guangzhou Tinci Materials Technology has jointly developed a groundbreaking non-flammable electrolyte that dramatically enhances the performance and safety of lithium-ion batteries (LIBs). This novel electrolyte not only boosts the battery’s energy density and cycle life but also significantly reduces the risk of ignition and thermal runaway. In prototype battery tests, a high specific energy capacity of 355 W/kg was achieved. Furthermore, during a rigorous safety test involving intentional puncturing with a metal nail, the battery demonstrated no ignition or thermal runaway. This technology functions stably across a wide temperature range from -30°C to +60°C, making it highly promising for diverse environmental applications.

Technical / Clinical Details

Existing lithium-ion batteries, which utilize flammable organic solvent-based liquid electrolytes, inherently carry risks of thermal runaway and ignition under conditions of overcharging, external impact, or high temperatures. The newly developed non-flammable electrolyte fundamentally eliminates the flammability of the electrolyte solution itself through an optimal combination of flame-retardant solvents and additives. The specific energy capacity of 355 W/kg is comparable to or exceeds that of current high-performance LIBs, significantly contributing to extended driving ranges for electric vehicles (EVs). Moreover, the wide operating temperature range (-30°C to +60°C) means that EVs and stationary energy storage systems (ESS) can operate reliably across diverse climatic conditions worldwide, from cold regions to hot environments. The metal nail penetration test is one of the most stringent safety assessments simulating internal short circuits; passing this test clearly demonstrates the high safety level of this electrolyte.

Background & Context

With the expansion of the electric vehicle market and the accelerated integration of renewable energy, the demand for high-performance and safe battery storage technologies is exploding. Battery safety, in particular, is key to consumer confidence and market adoption. Concerns about the safety of conventional LIBs have been a long-standing challenge for the entire industry. China is the world’s largest EV market and is at the forefront of battery technology development. The development of a non-flammable electrolyte like this one holds critical significance for China to push the boundaries of battery safety and performance, further strengthening its competitiveness in the global market.

Strategic Significance & Outlook

The development of this non-flammable electrolyte is poised to redefine safety standards for lithium-ion batteries and will significantly impact the EV and stationary energy storage markets. Its energy density of 355 W/kg and operating temperature range of -30°C to +60°C enable it to replace existing battery systems, promoting the widespread adoption of safer, higher-performance products. Future efforts will focus on further validating the manufacturability, cost-effectiveness, and long-term reliability of this technology. If widely adopted, non-flammable electrolytes are expected to accelerate EV penetration, contribute to grid stabilization, and ultimately play a major role in achieving a safer and more sustainable energy society. This innovation sets a new benchmark for battery technology safety and performance.

Source: https://globalenergyprize.org/en/2026/07/24/new-non-flammable-electrolyte-boosts-energy-density-and-safety-of-lithium-ion-batteries/

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